Snapshot WIP: solver HP epic progress, BPHX/HX physics, BMAD skill refresh.
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Capture uncommitted solver robustness work (regularization, domain errors, linear solver lifecycle, tube DP/MSH), web workbench updates, and synced BMAD skills across IDE agent folders before starting BPHX pressure-drop.

Co-authored-by: Cursor <cursoragent@cursor.com>
This commit is contained in:
2026-07-19 16:35:31 +02:00
parent 88620790d6
commit 5bd180b5b8
1363 changed files with 101041 additions and 58547 deletions

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//! Shared helpers for the `entropyk-solver` Phase-0 integration tests.
//!
//! Provides the three reference emergent-pressure R134a cycles used as the
//! Phase-0 golden safety net. The construction mirrors `benches/common.rs`
//! so benchmarks and regression tests stay aligned.
use std::sync::Arc;
use entropyk_components::{Condenser, Evaporator, IsenthalpicExpansionValve, IsentropicCompressor};
use entropyk_fluids::{CoolPropBackend, FluidBackend};
use entropyk_solver::system::System;
use entropyk_solver::{ConvergedState, FallbackConfig, FallbackSolver, NewtonConfig, Solver};
fn coolprop_backend() -> Arc<dyn FluidBackend> {
Arc::new(CoolPropBackend::new())
}
fn build_emergent_cycle(
cond_sec_temp_k: f64,
evap_sec_temp_k: f64,
ua_cond: f64,
ua_evap: f64,
) -> System {
use entropyk_components::isentropic_compressor::VolumetricEfficiency;
let backend = coolprop_backend();
let fluid = "R134a";
let comp = Box::new(
IsentropicCompressor::new(0.70, 318.15, 278.15, 5.0)
.with_refrigerant(fluid)
.with_fluid_backend(backend.clone())
.with_displacement(6.5e-5, 50.0, VolumetricEfficiency::Constant(0.92)),
);
let cond = Box::new(
Condenser::new(ua_cond)
.with_refrigerant(fluid)
.with_fluid_backend(backend.clone())
.with_secondary_stream(cond_sec_temp_k, 1500.0)
.with_emergent_pressure(5.0),
);
let exv = Box::new(
IsenthalpicExpansionValve::new(278.15)
.with_refrigerant(fluid)
.with_fluid_backend(backend.clone())
.with_emergent_pressure(),
);
let evap = Box::new(
Evaporator::new(ua_evap)
.with_refrigerant(fluid)
.with_fluid_backend(backend.clone())
.with_secondary_stream(evap_sec_temp_k, 2000.0)
.with_emergent_pressure(),
);
let mut system = System::new();
let n_comp = system.add_component(comp);
let n_cond = system.add_component(cond);
let n_exv = system.add_component(exv);
let n_evap = system.add_component(evap);
system.add_edge(n_comp, n_cond).unwrap();
system.add_edge(n_cond, n_exv).unwrap();
system.add_edge(n_exv, n_evap).unwrap();
system.add_edge(n_evap, n_comp).unwrap();
system.finalize().unwrap();
system
}
pub fn build_reference_cycle_a() -> System {
build_emergent_cycle(303.15, 285.15, 766.0, 1468.0)
}
pub fn build_reference_cycle_b() -> System {
build_emergent_cycle(313.15, 283.15, 900.0, 1600.0)
}
pub fn build_reference_cycle_c() -> System {
build_emergent_cycle(308.15, 291.15, 850.0, 1800.0)
}
fn newton_config_for_reference() -> NewtonConfig {
let initial_state = vec![
0.05, // shared mass flow [kg/s]
11.6e5, // comp->cond pressure [Pa]
445e3, // comp->cond enthalpy [J/kg]
11.6e5, // cond->exv pressure [Pa]
262e3, // cond->exv enthalpy [J/kg]
3.5e5, // exv->evap pressure [Pa]
262e3, // exv->evap enthalpy [J/kg]
3.5e5, // evap->comp pressure [Pa]
405e3, // evap->comp enthalpy [J/kg]
];
NewtonConfig {
max_iterations: 200,
tolerance: 1e-6,
initial_state: Some(initial_state),
..NewtonConfig::default()
}
}
/// Solves a reference cycle and returns the converged state vector.
pub fn solve_reference_system_with_state(system: &mut System) -> ConvergedState {
let newton = newton_config_for_reference();
let mut solver = FallbackSolver::new(FallbackConfig::default()).with_newton_config(newton);
solver.solve(system).expect("reference cycle must converge")
}