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Capture uncommitted solver robustness work (regularization, domain errors, linear solver lifecycle, tube DP/MSH), web workbench updates, and synced BMAD skills across IDE agent folders before starting BPHX pressure-drop. Co-authored-by: Cursor <cursoragent@cursor.com>
459 lines
14 KiB
Rust
459 lines
14 KiB
Rust
#![allow(dead_code)]
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//! Shared helpers for the `entropyk-solver` Phase-0 Criterion benchmarks.
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//!
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//! Provides:
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//! - A deterministic mock refrigeration cycle for micro-benchmarks (LU solve,
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//! residual/Jacobian assembly).
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//! - Three reference cycles built directly from the public component/solver APIs
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//! so the end-to-end benchmarks exercise real CoolProp solves without paying
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//! the cost of spawning a CLI process.
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use std::path::{Path, PathBuf};
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use std::process::Command;
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use std::sync::Arc;
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use std::time::Duration;
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use criterion::Criterion;
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use entropyk_components::port::{Connected, FluidId, Port};
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use entropyk_components::{
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Component, ComponentError, Condenser, ConnectedPort, Evaporator, IsenthalpicExpansionValve,
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IsentropicCompressor, JacobianBuilder, ResidualVector, StateSlice,
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};
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use entropyk_core::{Enthalpy, MassFlow, Pressure};
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use entropyk_fluids::{CoolPropBackend, FluidBackend};
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use entropyk_solver::system::{System, DEFAULT_MASS_FLOW_SEED_KG_S};
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use entropyk_solver::{FallbackConfig, FallbackSolver, JacobianMatrix, NewtonConfig, Solver};
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type CP = Port<Connected>;
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// ── Mock components (copied from `refrigeration_cycle_integration.rs`) ───────
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struct MockCompressor {
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port_suc: CP,
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port_disc: CP,
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}
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impl Component for MockCompressor {
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fn compute_residuals(
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&self,
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_s: &StateSlice,
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r: &mut ResidualVector,
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) -> Result<(), ComponentError> {
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r[0] = self.port_disc.pressure().to_pascals()
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- (self.port_suc.pressure().to_pascals() + 1_000_000.0);
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r[1] = self.port_disc.enthalpy().to_joules_per_kg()
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- (self.port_suc.enthalpy().to_joules_per_kg() + 75_000.0);
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Ok(())
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}
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fn jacobian_entries(
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&self,
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_s: &StateSlice,
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_j: &mut JacobianBuilder,
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) -> Result<(), ComponentError> {
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Ok(())
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}
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fn n_equations(&self) -> usize {
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2
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}
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fn get_ports(&self) -> &[ConnectedPort] {
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&[]
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}
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fn port_mass_flows(&self, _: &StateSlice) -> Result<Vec<MassFlow>, ComponentError> {
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Ok(vec![
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MassFlow::from_kg_per_s(0.05),
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MassFlow::from_kg_per_s(-0.05),
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])
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}
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}
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struct MockCondenser {
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port_in: CP,
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port_out: CP,
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}
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impl Component for MockCondenser {
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fn compute_residuals(
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&self,
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_s: &StateSlice,
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r: &mut ResidualVector,
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) -> Result<(), ComponentError> {
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r[0] = self.port_out.pressure().to_pascals() - self.port_in.pressure().to_pascals();
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r[1] = self.port_out.enthalpy().to_joules_per_kg()
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- (self.port_in.enthalpy().to_joules_per_kg() - 225_000.0);
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Ok(())
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}
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fn jacobian_entries(
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&self,
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_s: &StateSlice,
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_j: &mut JacobianBuilder,
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) -> Result<(), ComponentError> {
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Ok(())
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}
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fn n_equations(&self) -> usize {
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2
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}
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fn get_ports(&self) -> &[ConnectedPort] {
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&[]
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}
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fn port_mass_flows(&self, _: &StateSlice) -> Result<Vec<MassFlow>, ComponentError> {
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Ok(vec![
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MassFlow::from_kg_per_s(0.05),
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MassFlow::from_kg_per_s(-0.05),
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])
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}
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}
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struct MockValve {
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port_in: CP,
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port_out: CP,
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}
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impl Component for MockValve {
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fn compute_residuals(
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&self,
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_s: &StateSlice,
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r: &mut ResidualVector,
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) -> Result<(), ComponentError> {
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r[0] = self.port_out.pressure().to_pascals()
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- (self.port_in.pressure().to_pascals() - 1_000_000.0);
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r[1] = self.port_out.enthalpy().to_joules_per_kg()
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- self.port_in.enthalpy().to_joules_per_kg();
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Ok(())
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}
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fn jacobian_entries(
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&self,
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_s: &StateSlice,
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_j: &mut JacobianBuilder,
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) -> Result<(), ComponentError> {
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Ok(())
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}
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fn n_equations(&self) -> usize {
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2
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}
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fn get_ports(&self) -> &[ConnectedPort] {
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&[]
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}
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fn port_mass_flows(&self, _: &StateSlice) -> Result<Vec<MassFlow>, ComponentError> {
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Ok(vec![
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MassFlow::from_kg_per_s(0.05),
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MassFlow::from_kg_per_s(-0.05),
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])
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}
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}
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struct MockEvaporator {
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port_in: CP,
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port_out: CP,
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}
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impl Component for MockEvaporator {
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fn compute_residuals(
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&self,
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_s: &StateSlice,
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r: &mut ResidualVector,
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) -> Result<(), ComponentError> {
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r[0] = self.port_out.pressure().to_pascals() - self.port_in.pressure().to_pascals();
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r[1] = self.port_out.enthalpy().to_joules_per_kg()
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- (self.port_in.enthalpy().to_joules_per_kg() + 150_000.0);
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Ok(())
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}
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fn jacobian_entries(
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&self,
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_s: &StateSlice,
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_j: &mut JacobianBuilder,
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) -> Result<(), ComponentError> {
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Ok(())
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}
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fn n_equations(&self) -> usize {
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2
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}
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fn get_ports(&self) -> &[ConnectedPort] {
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&[]
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}
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fn port_mass_flows(&self, _: &StateSlice) -> Result<Vec<MassFlow>, ComponentError> {
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Ok(vec![
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MassFlow::from_kg_per_s(0.05),
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MassFlow::from_kg_per_s(-0.05),
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])
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}
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}
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fn port(p_pa: f64, h_j_kg: f64) -> CP {
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let (connected, _) = Port::new(
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FluidId::new("R134a"),
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Pressure::from_pascals(p_pa),
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Enthalpy::from_joules_per_kg(h_j_kg),
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)
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.connect(Port::new(
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FluidId::new("R134a"),
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Pressure::from_pascals(p_pa),
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Enthalpy::from_joules_per_kg(h_j_kg),
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))
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.unwrap();
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connected
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}
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/// Builds the deterministic 4-component mock cycle used for Jacobian/assembly
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/// micro-benchmarks. The system is analytically closed and converges in one
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/// iteration from the exact initial state.
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pub fn build_mock_system() -> (System, Vec<f64>) {
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let p_lp = 350_000.0_f64;
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let p_hp = 1_350_000.0_f64;
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let comp = Box::new(MockCompressor {
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port_suc: port(p_lp, 410_000.0),
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port_disc: port(p_hp, 485_000.0),
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});
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let cond = Box::new(MockCondenser {
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port_in: port(p_hp, 485_000.0),
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port_out: port(p_hp, 260_000.0),
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});
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let valv = Box::new(MockValve {
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port_in: port(p_hp, 260_000.0),
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port_out: port(p_lp, 260_000.0),
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});
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let evap = Box::new(MockEvaporator {
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port_in: port(p_lp, 260_000.0),
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port_out: port(p_lp, 410_000.0),
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});
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let mut system = System::new();
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let n_comp = system.add_component(comp);
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let n_cond = system.add_component(cond);
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let n_valv = system.add_component(valv);
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let n_evap = system.add_component(evap);
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system.add_edge(n_comp, n_cond).unwrap();
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system.add_edge(n_cond, n_valv).unwrap();
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system.add_edge(n_valv, n_evap).unwrap();
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system.add_edge(n_evap, n_comp).unwrap();
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system.finalize().unwrap();
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let m = DEFAULT_MASS_FLOW_SEED_KG_S;
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let initial_state = vec![
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m, p_hp, 485_000.0, p_hp, 260_000.0, p_lp, 260_000.0, p_lp, 410_000.0,
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];
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(system, initial_state)
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}
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/// Assembles a dense `JacobianMatrix` from the mock system at the given state.
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pub fn assemble_jacobian(system: &System, state: &[f64]) -> JacobianMatrix {
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let mut builder = JacobianBuilder::new();
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system.assemble_jacobian(state, &mut builder).unwrap();
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let n = system.full_state_vector_len();
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let mut entries = Vec::new();
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for (r, c, v) in builder.entries() {
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entries.push((*r, *c, *v));
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}
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JacobianMatrix::from_builder(&entries, n, n)
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}
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// ── Reference-cycle construction (no CLI spawn) ──────────────────────────────
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fn make_connected_port(fluid: &str, p_pa: f64, h_j_kg: f64) -> ConnectedPort {
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let a = Port::new(
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FluidId::new(fluid),
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Pressure::from_pascals(p_pa),
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Enthalpy::from_joules_per_kg(h_j_kg),
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);
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let b = Port::new(
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FluidId::new(fluid),
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Pressure::from_pascals(p_pa),
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Enthalpy::from_joules_per_kg(h_j_kg),
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);
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a.connect(b).unwrap().0
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}
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fn coolprop_backend() -> Arc<dyn FluidBackend> {
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Arc::new(CoolPropBackend::new())
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}
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/// Builds a real emergent-pressure R134a cycle. Three parameter sets give three
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/// distinct reference cycles that all converge reliably without secondary-side
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/// boundary components, keeping the benchmark focused on the Newton solver.
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fn build_emergent_cycle(
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cond_sec_temp_k: f64,
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evap_sec_temp_k: f64,
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ua_cond: f64,
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ua_evap: f64,
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) -> System {
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use entropyk_components::isentropic_compressor::VolumetricEfficiency;
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let backend = coolprop_backend();
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let fluid = "R134a";
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let comp = Box::new(
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IsentropicCompressor::new(0.70, 318.15, 278.15, 5.0)
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.with_refrigerant(fluid)
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.with_fluid_backend(backend.clone())
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.with_displacement(6.5e-5, 50.0, VolumetricEfficiency::Constant(0.92)),
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);
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let cond = Box::new(
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Condenser::new(ua_cond)
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.with_refrigerant(fluid)
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.with_fluid_backend(backend.clone())
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.with_secondary_stream(cond_sec_temp_k, 1500.0)
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.with_emergent_pressure(5.0),
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);
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let exv = Box::new(
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IsenthalpicExpansionValve::new(278.15)
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.with_refrigerant(fluid)
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.with_fluid_backend(backend.clone())
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.with_emergent_pressure(),
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);
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let evap = Box::new(
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Evaporator::new(ua_evap)
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.with_refrigerant(fluid)
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.with_fluid_backend(backend.clone())
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.with_secondary_stream(evap_sec_temp_k, 2000.0)
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.with_emergent_pressure(),
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);
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let mut system = System::new();
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let n_comp = system.add_component(comp);
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let n_cond = system.add_component(cond);
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let n_exv = system.add_component(exv);
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let n_evap = system.add_component(evap);
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system.add_edge(n_comp, n_cond).unwrap();
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system.add_edge(n_cond, n_exv).unwrap();
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system.add_edge(n_exv, n_evap).unwrap();
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system.add_edge(n_evap, n_comp).unwrap();
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system.finalize().unwrap();
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system
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}
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pub fn build_reference_cycle_a() -> System {
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build_emergent_cycle(303.15, 285.15, 766.0, 1468.0)
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}
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pub fn build_reference_cycle_b() -> System {
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build_emergent_cycle(313.15, 283.15, 900.0, 1600.0)
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}
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pub fn build_reference_cycle_c() -> System {
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build_emergent_cycle(308.15, 291.15, 850.0, 1800.0)
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}
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/// Solves a reference cycle with the default fallback solver and a good initial seed.
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pub fn solve_reference_system(system: &mut System) {
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let initial_state = vec![
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0.05, // shared mass flow [kg/s]
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11.6e5, // comp->cond pressure [Pa]
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445e3, // comp->cond enthalpy [J/kg]
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11.6e5, // cond->exv pressure [Pa]
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262e3, // cond->exv enthalpy [J/kg]
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3.5e5, // exv->evap pressure [Pa]
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262e3, // exv->evap enthalpy [J/kg]
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3.5e5, // evap->comp pressure [Pa]
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405e3, // evap->comp enthalpy [J/kg]
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];
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let newton = NewtonConfig {
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max_iterations: 200,
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tolerance: 1e-6,
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initial_state: Some(initial_state),
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..NewtonConfig::default()
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};
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let mut solver = FallbackSolver::new(FallbackConfig::default()).with_newton_config(newton);
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solver.solve(system).expect("reference cycle must converge");
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}
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// ── Criterion configuration ─────────────────────────────────────────────────
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/// Returns a Criterion configuration suitable for expensive end-to-end solves.
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///
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/// Uses a small sample count and a bounded measurement window so that the
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/// reference-cycle benchmarks complete in a reasonable time while still
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/// producing stable Phase-0 baseline numbers.
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pub fn end_to_end_criterion() -> Criterion {
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Criterion::default()
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.sample_size(10)
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.measurement_time(Duration::from_secs(3))
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.warm_up_time(Duration::from_secs(1))
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}
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// ── CLI helpers (kept for optional manual verification) ──────────────────────
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/// Returns the path to the release `entropyk-cli` binary relative to the
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/// workspace root. Benchmarks are executed from `crates/solver`, so the
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/// workspace root is two directories up.
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pub fn cli_binary_path() -> PathBuf {
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Path::new(env!("CARGO_MANIFEST_DIR"))
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.join("../..")
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.join("target/release/entropyk-cli.exe")
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.canonicalize()
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.unwrap_or_else(|_| {
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Path::new(env!("CARGO_MANIFEST_DIR")).join("../../target/release/entropyk-cli")
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})
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}
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/// Resolves a reference-cycle config path relative to the workspace root.
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pub fn reference_config_path(name: &str) -> PathBuf {
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Path::new(env!("CARGO_MANIFEST_DIR"))
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.join("../..")
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.join("crates/cli/examples")
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.join(name)
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}
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/// Runs one reference cycle through the release CLI and asserts convergence.
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pub fn run_cli_cycle(config_name: &str) {
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let binary = cli_binary_path();
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let config = reference_config_path(config_name);
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assert!(
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binary.exists(),
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"release CLI binary not found at {}. Build it with: cargo build --release --bin entropyk-cli",
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binary.display()
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);
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assert!(config.exists(), "config not found: {}", config.display());
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let output = Command::new(&binary)
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.arg("run")
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.arg("--config")
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.arg(&config)
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.output()
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.expect("failed to execute CLI binary");
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let stdout = String::from_utf8_lossy(&output.stdout);
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let stderr = String::from_utf8_lossy(&output.stderr);
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assert!(
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output.status.success(),
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"CLI solve failed for {}\nstdout:\n{}\nstderr:\n{}",
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config_name,
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stdout,
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stderr
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);
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assert!(
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stdout.contains("Status: CONVERGED"),
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"CLI did not report CONVERGED for {}\nstdout:\n{}",
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config_name,
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stdout
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);
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}
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