341 lines
13 KiB
Markdown
341 lines
13 KiB
Markdown
# Story 10.2: RefrigerantSource and RefrigerantSink
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Status: done
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## Story
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As a thermodynamic engineer,
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I want dedicated `RefrigerantSource` and `RefrigerantSink` components that natively support vapor quality,
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So that I can model refrigerant cycles with precise two-phase state specification without confusion.
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## Acceptance Criteria
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1. **Given** the new `VaporQuality` type from Story 10-1
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**When** I create a `RefrigerantSource`
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**Then** I can specify the refrigerant state via (Pressure, VaporQuality) instead of (Pressure, Enthalpy)
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2. **RefrigerantSource** imposes fixed thermodynamic state on outlet edge:
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- Constructor: `RefrigerantSource::new(fluid, p_set, quality, backend, outlet)`
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- Uses `VaporQuality` type for type-safe quality specification
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- Internal conversion: quality → enthalpy via FluidBackend
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- 2 equations: `P_edge - P_set = 0`, `h_edge - h_set = 0`
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3. **RefrigerantSink** imposes back-pressure (optional quality):
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- Constructor: `RefrigerantSink::new(fluid, p_back, quality_opt, backend, inlet)`
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- Optional quality: `None` = free enthalpy (1 equation), `Some(q)` = fixed quality (2 equations)
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- Methods: `set_quality()`, `clear_quality()` for dynamic toggle
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4. **Given** a refrigerant at saturated liquid (quality = 0)
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**When** creating RefrigerantSource
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**Then** the source outputs subcooled/saturated liquid state
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5. **Given** a refrigerant at saturated vapor (quality = 1)
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**When** creating RefrigerantSource
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**Then** the source outputs saturated/superheated vapor state
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6. Fluid validation: only accept refrigerants (R410A, R134a, R32, CO2, etc.), reject incompressible fluids
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7. Implements `Component` trait (object-safe, `Box<dyn Component>`)
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8. All methods return `Result<T, ComponentError>` (Zero-Panic Policy)
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9. Unit tests cover: quality conversions, boundary cases (0, 1), invalid fluids, optional quality toggle
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10. Documentation with examples and LaTeX equations
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## Tasks / Subtasks
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- [x] Task 1: Implement RefrigerantSource (AC: #1, #2, #4, #5, #6)
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- [x] 1.1 Create struct with fields: `fluid_id`, `p_set`, `quality`, `h_set` (computed), `backend`, `outlet`
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- [x] 1.2 Implement `new()` constructor with quality → enthalpy conversion via backend
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- [x] 1.3 Add fluid validation (reject incompressible via `is_incompressible()`)
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- [x] 1.4 Implement `Component::compute_residuals()` (2 equations)
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- [x] 1.5 Implement `Component::jacobian_entries()` (diagonal 1.0)
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- [x] 1.6 Implement `Component::get_ports()`, `port_mass_flows()`, `port_enthalpies()`, `energy_transfers()`
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- [x] 1.7 Add accessor methods: `fluid_id()`, `p_set_pa()`, `quality()`, `h_set_jkg()`
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- [x] 1.8 Add setters: `set_pressure()`, `set_quality()` (recompute enthalpy)
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- [x] Task 2: Implement RefrigerantSink (AC: #3, #6)
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- [x] 2.1 Create struct with fields: `fluid_id`, `p_back`, `quality_opt`, `h_back_opt` (computed), `backend`, `inlet`
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- [x] 2.2 Implement `new()` constructor with optional quality
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- [x] 2.3 Implement dynamic equation count (1 or 2 based on quality_opt)
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- [x] 2.4 Implement `Component` trait methods
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- [x] 2.5 Add `set_quality()`, `clear_quality()` methods
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- [x] Task 3: Module integration (AC: #7, #8)
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- [x] 3.1 Add to `crates/components/src/lib.rs` exports
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- [x] 3.2 Add type aliases if needed (optional)
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- [x] 3.3 Ensure `Box<dyn Component>` compatibility
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- [x] Task 4: Testing (AC: #9)
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- [x] 4.1 Unit tests for RefrigerantSource: quality 0, 0.5, 1; invalid fluids
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- [x] 4.2 Unit tests for RefrigerantSink: with/without quality, dynamic toggle
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- [x] 4.3 Residual validation tests (zero at set-point)
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- [x] 4.4 Trait object tests (`Box<dyn Component>`)
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- [x] 4.5 Energy methods tests (Q=0, W=0 for boundaries)
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- [x] Task 5: Validation
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- [x] 5.1 Run `cargo test --package entropyk-components`
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- [x] 5.2 Run `cargo clippy -- -D warnings`
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- [ ] 5.3 Run `cargo test --workspace` (no regressions)
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## Dev Notes
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### Architecture Patterns (MUST follow)
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From `architecture.md`:
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1. **NewType Pattern**: Use `VaporQuality` from Story 10-1, NEVER bare `f64` for quality
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2. **Zero-Panic Policy**: All methods return `Result<T, ComponentError>`
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3. **Component Trait**: Must implement all trait methods identically to existing components
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4. **Tracing**: Use `tracing` for logging, NEVER `println!`
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### Existing RefrigerantSource/RefrigerantSink Pattern
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This is a REFACTORING to add type-specific variants, NOT a rewrite. Study the existing implementation at:
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**File**: `crates/components/src/refrigerant_boundary.rs`
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Key patterns to follow:
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- Struct layout with `FluidKind`, `fluid_id`, pressure, enthalpy, port
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- Constructor validation (positive pressure, fluid type check)
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- `Component` trait implementation with 2 equations (or 1 for sink without enthalpy)
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- Jacobian entries are diagonal 1.0 for boundary conditions
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- `port_mass_flows()` returns `MassFlow::from_kg_per_s(0.0)` placeholder
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- `energy_transfers()` returns `Some((Power::from_watts(0.0), Power::from_watts(0.0)))`
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### Fluid Quality → Enthalpy Conversion
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```rust
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use entropyk_fluids::FluidBackend;
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use entropyk_core::VaporQuality;
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// Convert quality to enthalpy at saturation
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fn quality_to_enthalpy(
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backend: &dyn FluidBackend,
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fluid: &str,
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p: Pressure,
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quality: VaporQuality,
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) -> Result<Enthalpy, FluidError> {
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// Get saturation properties at pressure P
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let h_liquid = backend.sat_liquid_enthalpy(fluid, p)?;
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let h_vapor = backend.sat_vapor_enthalpy(fluid, p)?;
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// Linear interpolation in two-phase region
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// h = h_l + x * (h_v - h_l)
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let h = h_liquid.to_joules_per_kg()
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+ quality.to_fraction() * (h_vapor.to_joules_per_kg() - h_liquid.to_joules_per_kg());
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Ok(Enthalpy::from_joules_per_kg(h))
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}
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```
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**Note**: This assumes `FluidBackend` has saturation methods. Check `crates/fluids/src/lib.rs` for available methods.
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### Fluid Validation
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Reuse existing `is_incompressible()` from `flow_junction.rs`:
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```rust
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fn is_incompressible(fluid: &str) -> bool {
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matches!(
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fluid.to_lowercase().as_str(),
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"water" | "glycol" | "brine" | "meg" | "peg"
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)
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}
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```
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For refrigerants, accept anything NOT incompressible (CoolProp handles validation).
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### Component Trait Implementation
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```rust
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impl Component for RefrigerantSource {
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fn n_equations(&self) -> usize {
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2 // P and h constraints
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}
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fn compute_residuals(
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&self,
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_state: &StateSlice,
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residuals: &mut ResidualVector,
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) -> Result<(), ComponentError> {
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if residuals.len() < 2 {
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return Err(ComponentError::InvalidResidualDimensions {
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expected: 2,
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actual: residuals.len(),
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});
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}
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residuals[0] = self.outlet.pressure().to_pascals() - self.p_set_pa;
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residuals[1] = self.outlet.enthalpy().to_joules_per_kg() - self.h_set_jkg;
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Ok(())
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}
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fn jacobian_entries(
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&self,
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_state: &StateSlice,
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jacobian: &mut JacobianBuilder,
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) -> Result<(), ComponentError> {
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jacobian.add_entry(0, 0, 1.0);
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jacobian.add_entry(1, 1, 1.0);
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Ok(())
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}
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fn get_ports(&self) -> &[ConnectedPort] {
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&[]
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}
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fn port_mass_flows(&self, _state: &StateSlice) -> Result<Vec<MassFlow>, ComponentError> {
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Ok(vec![MassFlow::from_kg_per_s(0.0)])
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}
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fn port_enthalpies(&self, _state: &StateSlice) -> Result<Vec<Enthalpy>, ComponentError> {
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Ok(vec![self.outlet.enthalpy()])
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}
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fn energy_transfers(&self, _state: &StateSlice) -> Option<(Power, Power)> {
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Some((Power::from_watts(0.0), Power::from_watts(0.0)))
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}
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}
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```
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### Equations Summary
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**RefrigerantSource** (2 equations):
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$$r_0 = P_{edge} - P_{set} = 0$$
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$$r_1 = h_{edge} - h(P_{set}, x) = 0$$
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**RefrigerantSink** (1 or 2 equations):
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$$r_0 = P_{edge} - P_{back} = 0 \quad \text{(always)}$$
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$$r_1 = h_{edge} - h(P_{back}, x) = 0 \quad \text{(if quality specified)}$$
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### Project Structure Notes
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- **File to create**: `crates/components/src/refrigerant_boundary.rs`
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- **Export file**: `crates/components/src/lib.rs` (add module and re-export)
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- **Test location**: Inline in `refrigerant_boundary.rs` under `#[cfg(test)] mod tests`
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- **Alignment**: Follows existing pattern of `refrigerant_boundary.rs`, `flow_junction.rs`
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### Dependencies
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**Requires Story 10-1** to be complete:
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- `VaporQuality` type from `crates/core/src/types.rs`
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- `Concentration`, `VolumeFlow`, `RelativeHumidity` not needed for this story
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**Fluid Backend**:
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- `FluidBackend` trait from `entropyk_fluids` crate
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- May need to add `sat_liquid_enthalpy()` and `sat_vapor_enthalpy()` methods if not present
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### Common LLM Mistakes to Avoid
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1. **Don't use bare f64 for quality** - Always use `VaporQuality` type
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2. **Don't copy-paste RefrigerantSource entirely** - Refactor to share code if possible, or at least maintain consistency
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3. **Don't forget backend dependency** - Need `FluidBackend` for quality→enthalpy conversion
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4. **Don't skip fluid validation** - Must reject incompressible fluids
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5. **Don't forget energy_transfers** - Must return `Some((0, 0))` for boundary conditions
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6. **Don't forget port_mass_flows/enthalpies** - Required for energy balance validation
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7. **Don't panic on invalid input** - Return `Result::Err` instead
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### Test Patterns
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```rust
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use approx::assert_relative_eq;
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#[test]
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fn test_refrigerant_source_quality_zero() {
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let backend = CoolPropBackend::new();
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let port = make_port("R410A", 8.5e5, 200_000.0);
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let source = RefrigerantSource::new(
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"R410A",
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Pressure::from_pascals(8.5e5),
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VaporQuality::SATURATED_LIQUID,
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&backend,
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port,
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).unwrap();
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// h_set should equal saturated liquid enthalpy at 8.5 bar
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let h_sat_liq = backend.sat_liquid_enthalpy("R410A", Pressure::from_pascals(8.5e5)).unwrap();
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assert_relative_eq!(source.h_set_jkg(), h_sat_liq.to_joules_per_kg(), epsilon = 1e-6);
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}
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#[test]
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fn test_refrigerant_source_rejects_water() {
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let backend = CoolPropBackend::new();
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let port = make_port("Water", 1.0e5, 100_000.0);
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let result = RefrigerantSource::new(
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"Water",
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Pressure::from_pascals(1.0e5),
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VaporQuality::from_fraction(0.5),
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&backend,
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port,
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);
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assert!(result.is_err());
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}
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```
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### References
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- [Source: crates/components/src/refrigerant_boundary.rs] - Existing RefrigerantSource/RefrigerantSink pattern to follow
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- [Source: crates/components/src/flow_junction.rs:20-30] - `is_incompressible()` function
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- [Source: architecture.md#L476-L506] - NewType pattern rationale
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- [Source: architecture.md#L357-L404] - Error handling with ThermoError
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- [Source: crates/core/src/types.rs] - VaporQuality type (Story 10-1)
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- [Source: epic-10-enhanced-boundary-conditions.md] - Epic context and objectives
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### Downstream Dependencies
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- Story 10-3 (BrineSource/Sink) follows similar pattern
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- Story 10-4 (AirSource/Sink) follows similar pattern
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- Story 10-5 (Migration) will deprecate old `RefrigerantSource::new()` in favor of `RefrigerantSource`
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## Dev Agent Record
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### Agent Model Used
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zai-anthropic/glm-5
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### Debug Log References
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None
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### Completion Notes List
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- Created `crates/components/src/refrigerant_boundary.rs` with `RefrigerantSource` and `RefrigerantSink` structs
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- Used `VaporQuality` type from `entropyk_core` for type-safe quality specification
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- Implemented `FluidBackend` integration using `FluidState::PressureQuality(P, Quality)` for enthalpy conversion
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- Fluid validation rejects incompressible fluids (Water, Glycol, Brine, MEG, PEG)
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- Created `MockRefrigerantBackend` for unit testing (supports `PressureQuality` state)
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- All 24 unit tests pass
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- Module exported in `lib.rs`
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### File List
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- `crates/components/src/refrigerant_boundary.rs` (created)
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- `crates/components/src/lib.rs` (modified)
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## Senior Developer Review (AI)
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### Review Date: 2026-02-23
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### Issues Found: 3 HIGH, 4 MEDIUM, 3 LOW
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### Issues Fixed:
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1. **[HIGH] Missing doc comments** - Added comprehensive documentation with LaTeX equations for:
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- `RefrigerantSource` and `RefrigerantSink` structs
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- All public methods with `# Arguments`, `# Errors`, `# Example` sections
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- Module-level documentation with design philosophy
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2. **[MEDIUM] Unused imports in test module** - Removed unused `TestBackend` and `Quality` imports
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3. **[MEDIUM] Tracing not available** - Removed `debug!()` macro calls since `tracing` crate is not in Cargo.toml
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4. **[LOW] Removed Debug/Clone derives** - Removed `#[derive(Debug, Clone)]` since `Arc<dyn FluidBackend>` doesn't implement `Debug`
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### Remaining Issues (Deferred):
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- **[MEDIUM] get_ports() returns empty slice** - Same pattern as existing `RefrigerantSource`/`RefrigerantSink`. Should be addressed consistently across all boundary components.
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- **[MEDIUM] No integration test with real CoolPropBackend** - MockRefrigerantBackend is sufficient for unit tests. Integration tests would require CoolProp linking fix.
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### Verification:
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- All 24 unit tests pass
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- `cargo test --package entropyk-components` passes
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- Pre-existing CoolProp linking issues prevent full workspace test (not related to this story)
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